Efficient shipping isn’t just about getting products from one point to another; it’s also about ensuring they arrive in pristine condition. Load instability during shipping can lead to significant product damage, costing businesses both time and money.
But with a few adjustments, you can make your shipping process smoother, safer, and far less expensive. Below, we’ll explore four proven tips to help you maximize load stability and reduce shipping damage.
Assess Your Packaging Materials
Everything starts with good packaging. The strength and durability of the materials you choose can make or break your shipping process. Weak boxes or containers may crumble under the weight of stacking or shift during transit, which makes them a risky choice.
When selecting packaging, consider the weight and fragility of your product. Opt for double- or triple-wall corrugated boxes for heavier or more delicate items, as these provide added strength and support. Also, pay attention to the quality of your tape and seals.
A sturdy seal ensures the contents remain secure, no matter where they’re headed. You might also find it helpful to test your packaging under stress. Simulate the conditions your shipments face during transport, such as vibrations and stacking, to ensure your packaging holds up under pressure.
Use Block Pallets
One often-overlooked detail in shipping is the type of pallet being used. Block pallets, for instance, are an excellent option if stability is your priority. Compared to traditional stringer pallets, block pallets are highly durable and provide enhanced support for heavy loads.
Their design features additional entry points, which make them easier to move with forklifts while maintaining balance. This minimizes jerky movements that can destabilize a load before it’s even on the road. Always ensure the pallet you select is the right size for your shipment to prevent overhanging edges, which can make the load unstable.
Fill Those Empty Gaps
How do you keep items from bouncing or sliding around inside their containers? The answer lies in proper cushioning materials, also called dunnage. Dunnage is your best friend when it comes to filling gaps, minimizing movement, and protecting your products.
For example:
- Foam inserts and pads are perfect for fragile items, adding a layer of shock absorption.
- Inflatable air pillows are lightweight and fill large gaps effectively without adding too much weight.
- Kraft paper or air bags provide excellent cushioning for less delicate goods.
The trick is to completely eliminate empty spaces within each container. Even the smallest gaps can allow products to shift, leading to scratches, dents, or worse.
Stack Smarter, Not Higher
Stacking isn’t just about maximizing space; it’s an art of balance and structural integrity. To ensure your shipment stays upright, distribute weight evenly across the pallet. Place the heaviest items at the bottom and lighter ones on top.
This creates a sturdy base and reduces the risk of top-heavy stacks tipping over. If you’re stacking boxes, make sure the edges of each box align perfectly with the one below. Overhanging or misaligned edges can weaken the stack and cause instability. Instead, interlock your boxes in a brick pattern whenever possible.
